In the field of metal cutting, the OYT Tungsten Steel Milling Tool stands out for its superior performance, making it a key tool in various precision machining scenarios. This tool is made from tungsten steel and combines tungsten carbide (WC) with cobalt (Co) as a binder through powder metallurgy. The tungsten carbide provides an ultra-high hardness of over HRA90, while cobalt ensures toughness. Together, they provide the milling tool with excellent hardness, wear resistance, and anti-chipping capabilities, making it suitable for high-strength cutting environments. The tungsten steel substrate is much harder than high-speed steel, maintaining a sharp edge even in high-strength material cutting above 60HRC. The nano-coating further enhances the tool's performance, with tests showing that coated milling tools have a wear resistance improvement of over 90% compared to uncoated tools. This allows for stable cutting of high-hardness materials like quenched steel and titanium alloys, reducing the frequency of tool changes.35°The spiral angle design, combined with a large capacity chip removal groove, ensures smoother chip discharge. Compared to traditional milling cutters, the processing efficiency can be increased by 50% under the same working conditions. For instance, in the milling of aluminum alloy cavities, the OYT Solid End Mill can achieve high-speed feed, reducing the processing cycle and aligning with the pace of batch production.
The OYT Solid End Mill features an enhanced triangular end face design, which significantly boosts the edge strength during machining. Stress tests have shown that this design increases the tool's resistance to chipping by 80%. In intermittent cutting scenarios, such as roughing out molds, and under impact load conditions, the tool life is notably extended, reducing the risk of tool breakage. The OYT Solid End Mill's forming process ensures high tool accuracy, with edge runout controlled within 0.005mm. When machining complex surfaces, such as those found in aircraft engine inserts, it can accurately replicate the contour, meeting surface roughness requirements of Ra0.8μm or less, and reducing subsequent polishing steps by 30%.
Quenched parts: Suitable for the hardness range of 58 to 65HRC, such as mold steel Cr12MoV and high-speed steel W6Mo5Cr4V2, these parts can efficiently complete the precision machining of mold cavities and punches. High-hardness materials: For commonly used high-hardness materials, tungsten steel's high thermal hardness allows for stable machining in cutting temperatures exceeding 600℃, making it ideal for milling of aviation structural components. Stainless steel: For stainless steels such as 304 (20-25HRC) and 316L, this material addresses issues of cutting adhesion and tool wear, making it suitable for the processing of medical devices and food machinery parts.
Hardness: The tungsten steel substrate has a hardness of at least 90HRA, and the surface hardness after coating can exceed 3000HV. Spiral angle: The design features a 35° spiral angle to balance chip evacuation and cutting forces; for specific applications, the angle can be adjusted from 25° to 45°. insert diameter: Common specifications range from Φ1 to Φ20mm, with handle diameters compatible with CAT40, BT30, and other tool holders, ensuring compatibility with various machine tools. Processing hardness range: Standard coverage is up to 65HRC, and special custom options can extend to 70HRC
Compared to welding inserts, the OYT Solid End Mill offers significant advantages: it has no welding seams, effectively avoiding strength reduction caused by the heat-affected zone. It is more reliable under impact loads and reduces the risk of insert breakage by up to 70% in hard milling operations. The consistent precision ensures edge accuracy, with dimensional tolerances in batch processing being less than 0.01mm, which is superior to the variations caused by replacing inserts on conventional inserts. The OYT integral tungsten carbide milling cutter, made from tungsten carbide, boasts high hardness, efficiency, and precision, making it a key choice for companies that prioritize efficient and precise machining. It is deeply integrated into industries such as molds, aviation, and automotive, continuously pushing the boundaries of cutting in high-strength, high-precision applications, providing reliable tool solutions for advanced manufacturing.
Χωριό Jiangsu, οδός Jiangsu, περιοχή Huangyan, πόλη Taizhou, επαρχία Zhejiang, Κίνα
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